What We Do At Off Highway Van
At Off Highway Van, we specialize in transforming your vision into reality by crafting fully-customized offroad camper vans designed for adventure. Whether you have a detailed concept in mind or just a dream of exploring the great outdoors in comfort and style, our team of camper van experts will work closely with you to bring it to life.
From innovative layouts and high-quality materials to rugged off-road capabilities and premium amenities, every Off Highway Van build is tailored to your unique needs, use case, and travel goals.
With a passion for craftsmanship and a commitment to excellence, we ensure that your van is not only functional and durable but also a true reflection of your lifestyle and personality. Let us take your ideas, must-haves, and wildest dreams and turn them into the ultimate off-road camper van built for the journey ahead.
How We Bring Your Dream Van to Life
Our camper van conversion process starts with a personalized design consultation, where our van conversion experts work closely with you to craft a build that perfectly aligns with your adventure lifestyle and personal style. Whether you're seeking a rugged off-grid setup or a sleek, modern interior, we take the time to understand your vision, travel needs, and functional requirements. From storage solutions to layout preferences, every detail is carefully considered to ensure your offroad camper van becomes the ideal second home on wheels for your journeys ahead.
The Off Highway Van Build Process
After selecting your trim, exterior upgrades, and custom interior palette, we will finalize your camper van build sheet and officially place your van into our production queue. This marks the beginning of a meticulous, multi-stage process where our team of expert craftsmen, engineers, and system specialists come together to bring your camper van vision to life.
From electrical and plumbing to cabinetry and offroad upgrades, every component of your build is carefully integrated to ensure your offroad camper van is both functional and adventure-ready. With precision and expertise, we transform your van into a one-of-a-kind, overland-ready home on wheels, built to handle any journey you embark on.
1) Pre-Build
The first stage of your van build is the Pre-Build phase, where we lay the foundation for your adventure-ready camper van. During this stage, we cut and install windows for optimal ventilation and natural light, ensuring a comfortable interior space.
Our team also fits all exterior trim components and upgrades, refining both aesthetics and functionality of your van. To enhance off-road performance, we lift the van and equip it with high-performance wheels and rugged all-terrain tires, giving it the capability to tackle any terrain with confidence. This critical first step sets the stage for the custom transformation ahead.
2) Systems Installation
The next phase in the build process is Systems Installation, where your van starts taking shape from the inside out. After leaving the pre-build bay, it moves into the build bay, where we focus on creating the core functionality of your camper van.
This stage includes installing high-quality insulation for comfort in all seasons, setting up HVAC systems for climate control, and integrating a robust electrical and water systems to power and supply your adventures. Every component is carefully installed to ensure efficiency, reliability, and ease of use, bringing your dream camper van one step closer to reality.
3) Interior Components
While the build team works on installing your van’s essential systems, our interior specialists in the upholstery bay begin bringing your custom interior design to life. Using the fabrics you’ve handpicked, they meticulously adhere materials to the walls, ceiling, and seats (when applicable), adding warmth and personality to your space.
Aerospace Aluminum Components
Meanwhile, in another bay, our engineering team gets to work cutting and shaping durable yet lightweight aluminum, forming the structural foundation of your camper van’s interior. These precision-crafted components ensure your build is not only stylish but also rugged and adventure-ready.
Interior Component Assembly
Once the aluminum has been shaped, bent, and cut, it is shipped to our local powder coater to be transformed into your chosen accent colors. Once powder coated, our expert van craftsmen begin assembling your galley and other interior components.
4) Building Out Your Dream Camper Van
With systems installed and interior components expertly crafted, your camper van returns to the build bay for final assembly. Here, our skilled build team brings all of your custom elements together, transforming individually-designed components into a fully realized adventure-ready home on wheels.
Every detail, from cabinetry to seating and storage solutions, is carefully fitted to ensure seamless integration and optimal functionality. This is the stage where your vision truly comes to life, as your van takes its final form—ready to hit the road and fuel your adventures.
5) Pre-Delivery + Quality Control
Before you take delivery of your brand-new camper van, our quality control team (QC) conducts a thorough inspection to ensure every detail meets our high standards. From testing electrical, plumbing, and HVAC systems to checking the fit and finish of every component, we leave no stone unturned.
Our goal is to ensure that everything functions flawlessly and that every element of your build is installed to perfection. Only after passing this rigorous inspection is your van ready for its next chapter—your adventures on the open road.
Your Dream Van: Realized
After our team of experts has transformed your camper van into a high-performance, off-road adventure machine with a fully custom interior—and our Quality Control Team has given it the final seal of approval—your dream van is officially a reality.
The journey from concept to completion is now complete, and you’re ready to take the wheel of your very own Off Highway Van. Whether you’re heading into the mountains, exploring the desert, or chasing the open road, your new camper van is built to take you there.
To learn more about Off Highway Van or how to get started with your very own offroad camper van build, contact our van experts and schedule your very own shop tour!
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